ZZP Pushrod Length Checker
We highly recommend determining the proper length of pushrod for each engines specific setup. This length checker will allow you to adjust it to the perfect length to achieve the goal preload of your lifter. There are many changes that add up that will affect lifter preload like: changes in head milling, block decking, head gasket thickness, valve tip height (from valve seat depth), camshaft base circle lobe diameter, and rocker arm type. The below write-up and this adjustable pushrod length checker will allow you to calculate the length of push rod needed. As of March 2018 each full twist of the length checker is .050". Measures lengths from 6.8" to 7.8".
How to determine proper push rod length by measuring "lifter preload":
To check for lifter preload or lifter squish you need to first get to zero lash. Turn the engine over so that one valve on a cylinder is open. Because one is open, you know the other is closed, meaning the lifter is sitting on the base circle. With that lifter on the base circle loosen the rocker bolt and then re-tighten with one hand while spinning the pushrod with the other. This way you can tell when everything first makes contact (the valve is touching the rocker tip, the pushrod is touching the rocker & and lifter and the lifter is touching the cam). At this point of first contact you are at zero lash. Everything past this point is lifter preload. Continue to tighten the rocker bolt until the bolt hits its snug point. This is how much lifter preload you have. Each 1/2 turn of the rocker bolt is ~.050 of lifter preload. Your goal is generally to have between 1/2 turn and 1.5 turns if you have stock lifters or 3/8 turn to 1/2 turn if you have Comp or LS7 lifters. As you can see the stock rockers have a lot more room for error.
If you have too much preload and you have exhausted the adjustment of the lifter, the valves will stay open and the car will not start due to lack of compression. If you have too little preload, the valve train will be noisy and you risk exploding a lifter and having a very costly repair.