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Sonic Intercooler Package

Intercooling - Sonic Intercooler Package
Intercooling - Sonic Intercooler Package
This Intercooler package will add power by simply keeping the charge temps down. The stock intercooler is fine for a few seconds until it heat soaks, then the power will decline rapidly. This kit includes powder-coated mandrel bent aluminum charge tubes, silicone couplers, stainless T-Bolt clamps, and of course the custom front mount intercooler itself. This kit will replace your stock charge pipes and intercooler.

We now offer our intercooler kit in two versions. 

Standard: This is our standard intercooler package that includes the charge pipes, intercooler, and all needed couplers and t-bolt clamps. This version does not require PCM tuning.

Larger Throttle Body Kit: This the standard intercooler package plus our Sonic larger throttle body kit. You can read about the larger throttle body kit here. The larger throttle body will need additional PCM tuning or a PCM update


Stock core dimensions:
24" x 5 1/8" x 2 1/2"

ZZP core dimensions:
23" x 6" x 4"
This package fits all trim level Sonic's from 2012 to 2016, but the RS trim will require some modification to the backside of the front fog light housings in order to properly fit the piping. 

This package is for the Sonic only. 2017+ cars may require some trimming of plastics but otherwise will fit.
Adds 10+ horsepower, but more over time at WOT because it will not heat soak like the stock intercooler will.

CLICK HERE for Digital Install Instructions
Intercooling - Sonic Intercooler Package
Intercooling - Sonic Intercooler Package
Customer Reviews
4.8 Based on 18 Reviews
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Paul W.
United States United States
Quality, commitment and length

I am absolutely grateful for the immaculate quality great customer service , speedy shipping and the length these guys and girls ;) go through to deliver the quality we all want and expect I can’t say enough good things about my intercooler kit for my sonic still awaiting the time to install along with a few other things that need attention.

ZZPerformance Sonic Intercooler Package Review
Mark S.
United States United States
20 Sonic RS

Took very little modifications to fit. Intercooler is clearly bigger than stock.

Emily L.
United States United States

This intercooler is awesome! My sonic now consistently pulls harder all the time and has cooler intake air temps... The oem intercooler used to heat soak so fast, may as well not have one... Yes like everyone says, the hard charge pipe on the driver side will be a tight fit around the frame.... Easy solution, put a piece of rubber pinch molding on the edge or rubber door molding and the charge pipe will hold it in place once fastened. Or use a light bead of silicone in the molding... No Problem! When re installing the front bumper, grab the bottom of the bumper and wrap it around the intercooler.... All mods require some finesse, that's why they are called modifications... Could not be happier, thank you ZZP for helping my car run how it should have from the factory!!

ZZPerformance Sonic Intercooler Package ReviewZZPerformance Sonic Intercooler Package ReviewZZPerformance Sonic Intercooler Package Review
James R.
United States United States
Really good quality

I’m only giving this 4 stars because of two reasons, one the pipes doesn’t actually fit properly on the drivers side, they hit the frame and there isn’t enough room for adjustment. It was also missing a screw for the passenger side of the intercooler. Definitely recommend getting one if you are looking for an intercooler kit. I would suggest the u turn on the drivers side pipe be just a bit bigger to wrap around the frame, there is plenty of room for it to be a bigger radius

ZZPerformance Sonic Intercooler Package Review
Jose C.
United States United States
Recommend product

Easy to install and good quality parts

ZZPerformance Sonic Intercooler Package Review